DIY Cooling my DSL-2640T ADSL Broadband wifi Router

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This is the continuity of my previous posts My Modem Gone Up in Smoke! and Inside My Linux DLink G-604T Broadband Modem/Router. Seems my local vendor finally replaced my faulty G-640T after eight month use with a new broadband wifi/router with same capabilities albeit different model (G-2640T). The new model is smaller, has shorter antenna and generate more heat than its predecessor.

I hate going back and forth from computer shop and my house to claim warranty, I prefer to have a fully working hardware that I can truly rely on. Thus acting on advice from my blog readers (especially Azmeen and Kucau I decided to improve the air ventilation for my broadband modem.

Because I dont have an air conditioner, I have to improvise in order to keep my modem cool and ventilated, I removed the outer casings of the modem and attached an ordinary 12volt casing fan on top of it with a strong glue. I powered the fan with a general purpose low voltage AC/DC adaptor ('walkman' adaptor) to make sure the modem stays cool during operation.

The Result
Without fan, the modem capacitors heat up so fast (approx 30 minutes) that it could burn up my fingers. The attached casing fan dissipate heat quickly resulting the modem circuits felt as cold as water.

Here's a photo of my modification
adsl_modem2_tn.jpg
adsl_modem1_tn.jpg

Here's a link to my other sloppy DIY work :p

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15 smashing comments for this post.

  1. The Malaysian Blogosphere Said:

    I found in my website log, apparently somebody trying to find out how to connect to Streamyx broadband using the latest DLink 2640T. Since I own one, I decided to share my settings to enable you to connect to Streamyx. First point your favorite browser to http://192.168.1.1/, enter your username and password (default: admin | admin) Web configuration user interface will be displayed, click WAN

  2. wahlau's online hut | collection of wahlau's what-so-ever online... Said:

    Mohammad Hafiz bin Ismail: DIY Cooling my DSL-2640T ADSL Broadband wifi Router Mohd Irwan Jamaluddin: RHEL 3.9 Has Been Released! Kuching OSC: Forum has been updated !! Colin Charles: Soup has never tempted me more - a memorable Heinz ad Lee Chin Sheng: raWPacket LiveCD - progress

  3. Azmeen Said:

    In the name of all that’s holy; that’s cool man! In both literal and figurative sense of the word :)

    By the way, is it noisy?

  4. mypapit Said:

    I adjusted the parts so it doesn’t have friction with each other, so apart from its menacing look, it is dead quiet

  5. kucau Said:

    is that a new hovercraft of yours? pretty cool i say

  6. Irwan Said:

    First time aku jumpa benda macam ni. Perghhh!

  7. versimelayu Said:

    menarik untuk dicuba pada modem aku.. haha

  8. + escapedTitle + " Said:

    [...] common._load(); dh.control._load(); var escapedTitle = ‘Mohammad Hafiz bin Ismail: DIY Cooling my DSL-2640T ADSL Broadband wifi Router’; var escapedUrl = ‘http://blog.mypapit.net/2007/06/diy-cooling-my-dsl-2640t-adsl-wifi-router.html’; function dhWriteFramesPage() { document.open(); document.write( “n” + “n” + ” ” + escapedTitle + “n” + ” n” + ” if (parent != self) {n” + ” // only look at the base parts of the urln” + ” var pLoc = parent.location.host + parent.location.pathname;n” + ” var sLoc = self.location.host + self.location.pathname;n” + ” if (pLoc == sLoc)n” + ” parent.location.href = self.location.href;n” + ” }n” + ” n” + “n” + “n” + ” n” + ” n” + “n” + “n” + ” Your browser does not support frames. Click here for page.n” + “n” + “n” ); document.close(); } function dhInit() { dh.control.createControl(); if (dh.control.control.haveBrowserBar()) { dh.control.control.openBrowserBar(); window.open(’http://blog.mypapit.net/2007/06/diy-cooling-my-dsl-2640t-adsl-wifi-router.html’, “_self”, “”, true); return; } var embedObject = document.getElementById(”dhEmbedObject”); if (embedObject && embedObject.readyState && embedObject.readyState == 4) { embedObject.OpenBrowserBar(); window.open(’http://blog.mypapit.net/2007/06/diy-cooling-my-dsl-2640t-adsl-wifi-router.html’, “_self”, “”, true); return; } dhWriteFramesPage(); } Mohammad Hafiz bin Ismail: DIY Cooling my DSL-2640T ADSL Broadband wifi Router [...]

  9. How to connect to Streamyx with DLink 2640-T wireless router : mypapit gnu/linux blog Said:

    [...] I found in my website log, apparently somebody trying to find out how to connect to Streamyx broadband using the latest DLink 2640T. Since I own one, I decided to share my settings to enable you to connect to Streamyx. [...]

  10. The Malaysian Blogosphere » Blog Archive » MyPapit: Monthly Top Post: June 2007 Said:

    [...] DIY Cooling my DSL-2640T ADSL Broadband wifi Router [...]

  11. Goa-india » Items by mypapit Said:

    [...] DIY Cooling my DSL-2640T ADSL Broadband wifi Router [...]

  12. Bloglah.org: Malaysia bloggers community Said:

    [...] I found in my website log, apparently somebody trying to find out how to connect to Streamyx broadband using the latest DLink 2640T. Since I own one, I decided to share my settings to enable you to connect to Streamyx. [...]

  13. Thoman Said:

    thinking of fitting the same cooling system to my route…thats cool maybe using a smaller fan and tapping pover from the same suppy cable from ac unit…

  14. blank Said:

    haha u r crazy dude.

    btw ya this modem seem to be very hot.sux aload..i left it for weeks and suddenly LAN(wired) functionless.no idea. i tried to connect the LAN cable, no light was turned on.ftw..

    now i just use wireless function

  15. Sparks Said:

    Nice work Dude!
    I was just thinking to do something similar with my WiFi ADSL Router.
    I have UTStarCom ADSL boradband router from BSNL and it heats up quite a bit!.

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